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Old 08-04-2012, 03:41 AM   #11
Kimeoffessyr

Join Date
Oct 2005
Posts
514
Senior Member
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Can rust affect the surface of glass beyond cosmetic staining?

I have recently had a 10mm safety glass shower screen explode into small pieces, I was at home at the time and it sounded like a gun going off.

There was no-one in the bathroom, no breeze going through the house, no noise (vibration) from a stereo or tv, and the day was a very mild one with little change in temperature. It would be amongst the most stable conditions the screen has experience in the time since it was installed, then.. KABOOM.
I dont know about it being that loud But your temp , vibs , breeze wont make 10mm toughened pop.

The reason I ask about rust is that, in cleaning up, I noticed one screw holding the base mount down was rusted. The rust had spread to the glass and had stained at least one of the pieces I found, I am wondering if the rust could have affected the surface of the safety glass enough to cause the explosion?

I have in the past noticed materials that can't themselves rust getting pitted by rusty items so I was wondering about that possibility in this case.
A little semi circular clamp about 40mm long 20 high? Yeah they come with a zinc plated locating screw that you shouldn't use but the rust on the glass wont make it blow, in an extreme case when a screw rusts it expands but those screws are too small and it has other places to go.[/QUOTE]


One other thing I noticed was that there were a lot of small, very fine, slithers and shavings of glass to be cleaned up, a lot more than my only other previous experience with shattered safety glass which was a broken car windscreen going back a fair few years, can this be an indication of poor manufacture?
No those pieces come off along the polished edge , actually a poorly or incorrectly toughened sheet will have big pieces .

10mm can blow spontaneously but it is exceptionally rare, the most common causes are a "seed" or inclusion in the glass (usually only found in cheap imported shite), a Nickel sulphide crystal growing also (again rare).
Most of the time it is rubbing on a screw head , the wall/floor has moved or has been at some time prior to install been placed on concrete. If it was a really bad install and it was off the floor and the wall fixing gave out it can rotate out of the channel and the corner can hit the tiles.

Brett
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